Simple Bandsaw Maintenance Trick: Changing the Tire

The vertical bandsaw is an awesome tool that serves many functions in a home workshop.  Whether cutting plywood, plastic, or even some softer metals such as aluminum, the vertical bandsaw makes quick work of many types of materials.  I have discussed my pleasure with the price and performance of my WEN 10″ Bandsaw in this previous post, but I also have an older Craftsman 12″ bandsaw/sander that I have used for a few years now as well.

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Though a good saw, the particular Craftsman bandsaw that I was given (pictured above) had seen its better days in terms of aesthetics and working features.  With no miter gauge, rip fence, or instruction manual, it seemed that this saw’s potential in my shop would never be fully realized and that is why I ended up getting the WEN saw.  Nevertheless, a new blade was all that was required to get this donation up and cutting wood shapes for a variety of projects.  I even found some sanding belts that fit the saw on ebay and have sanded a good bit with it too.

After meeting expectations for a few years, the old Craftsman eventually lost a tire from one of the pulley wheels rendering it basically useless.  No sweat, after some internet research and a stop by amazon , my new tire was in the mail and on its way to South Louisiana.  Upon arrival I quickly followed the advice of many internet users and let the new tire soak in very hot water for about 10 minutes, grabbed a screw driver, and headed to my shop to install the new part.  It was not as simple as I had hoped.

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After a few annoying attempts at installing the new tire per internet advice, I quickly got creative and added a step that saved me both time and headache and did not require me to remove any wheel from the saw.  The process is discussed below.

HOW TO CHANGE A BANDSAW TIRE WITHOUT REMOVING THE PULLEY WHEEL

Tools Needed:

-slotted screw driver

-new bandsaw tires

-two small C clamps

-bucket or bowl of very hot water

THE PROCESS

Step 1

Soak the new urethane tire(s) in very hot water for 10-15 minutes to enhance elasticity

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Step 2

Make sure that the pulley wheel is free of dirt, debris, and old tire remnants

Step 3

Remove the new tire from the water and clamp it very lightly to the bottom of the pulley wheel in two places (tighten the C clamps just enough to hold the tire in place, overtightening the clamps can damage the pulley wheel which is often made of aluminum)

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Step 4

Once clamped, simply pull the tire up and around the remainder of the pulley, using the slotted screw driver as a guide if needed.

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This is just a reenactment shot of the installation. Obviously I did not try installing this tire with the blade on.

Step 5

After getting the tire on, go around the wheel ensuring that the tire is seated correctly around the entire pulley.

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The finished product.

If you follow these steps with the installation of a new bandsaw tire you will not only eliminate the need for removing the pulley wheel from the saw, but you will also save time and knuckle-skin in the process.  After the 10-15 minute soaking of the new tire, this process should take a maximum of 5 easy minutes to complete using these steps.

NEVER WORK ON A BANDSAW THAT IS PLUGGED IN, TURNED ON, OR HAS AN INSTALLED BLADE, DOING SO COULD RESULT IN SERIOUS INJURY OR WORSE.

P.S.  If you have a Craftsman 12″ Bandsaw/Sander similar to mine in the pictures, the link below will take you to the exact replacement tires needed for your saw.  It took a decent bit of research for me to put my thumb on what I needed, so I hope that it will save you some time.  Also included is a picture of the packaging.  These particular saws take 80″ blades that can be up to 1/2″ in width.

Craftsman 12″ Bandsaw/Sander Replacement Tires

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Thanks for reading!  If you found this article to be helpful, informative, or entertaining please be sure to like, comment, follow, and share on social media.

Jake with tool-school.com

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Turn Your Old Cooler Into A Portable Air Conditioner

A few years ago I was fixing up an older Jeep Cherokee XJ and when she was finally up and running a problem was realized.  It was June in South Louisiana and the Jeep’s a/c system was leaking Freon.  With no room in the budget for a/c repair or replacement I took to the internet to see what could be done for me to drive my baby without sweating bullets.

My first stab at staying cool was by purchasing the RoadPro 12V Tornado Fan.  Though it was pretty loud, the fan was quite strong and very impressive.  The conditions inside the Jeep were definitely improved, but I knew that I could do better.

Back to the internet I went, more specifically to YouTube, and this is where I found my second, and final temporary solution to my Jeep a/c issue.  I discovered that you can make a portable air conditioner using only a fan, a cooler, ice, and some PVC pipe.  I happened to have all three laying around so I was good to go.  Below are the tools I used to make my portable a/c and the steps involved in the build.

TOOLS

Jigsaw or Oscillating Multitool

Hole Saw

Electric Drill

Silicone Adhesive

THE BUILD

At the end of this article I have posted a link to the video that inspired my portable a/c build.  I put my own spin on the project by using different components than the one seen in the video due to the fact that it was what I already had on hand.

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Trace the outline of your fan onto the top of the cooler.
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Using a jigsaw or multi-tool cut out the hole for the fan.
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Using a hole saw or multi-tool cut out a place for your PVC pipe.

This is where the cool air will exit the cooler.  If this particular cooler had enough area on the lid to put a PVC 90 degree elbow on top I would have place it there, but I put the pipe on the side due to the smaller size of this cooler’s lid.  If you put your exhaust pipe on the side of your cooler do not put it too low, as the water from the melted ice could leak out through the exhaust pipe if it is too low.

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I used a rubber gasket and silicone to seal the exhaust pipe then added two screws for good measure.
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The silicone is really all that is needed to seal and hold the pipe in place.

Your new portable a/c is practically done.  Just place some ice in the cooler and the fan in its hole, plug it in, and enjoy the constant cool breeze.

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Your portable air conditioner is complete!

I will be the first to admit that this is not the sexiest contraption in the world,(it was not always this dirty) but it is literally a very cool project that is a lot of fun to complete.  I was skeptical at first but this thing rode in my passenger seat and worked great.  Believe it or not I actually had temperature readings in Fahrenheit ranging from the upper 40s to the lower 60s exiting the pipe.  The large variance in temperature was due to the amount of ice and type of ice used (packs vs. cubes).

Chances are you have everything you need to make your own portable a/c already laying around your house as I did, but if you do not but would still like to undertake this fun little project I have linked to some affordable components below.

48 Qt. Ice Chest

110V Fan

12V Vehicle Fan

Oscillating Multi-tool

Or you could just splurge for a store bought portable a/c unit like the Black and Decker 8000 BTU Portable A/C.

Here is the link to the YouTube video that inspired my own portable cooler a/c build.  Portable A/C Video

Thank you for reading.  Be sure to like, comment, follow tool-school.com and share this post on social media!  Have a great week!

Jake with tool-school.com

Coolest Homemade Hybrid Ladder

Have you ever thought about what makes a tool great?  Chances are descriptions like reliable, consistent, easy to use, and convenient come to mind, but the ability to serve multiple functions across a wide variety of builds and projects is the one thing that can make almost any tool seem great.  Multi-functional tools are great, but tools that have multiple uses that you dream up and create yourself, now those are the best.

I have a large shop across the street from my house that was included in the purchase of our home.  I have always dreamed of having a large shop and truth be told, we more than likely would not have purchased our home and property had the shop not been there.  Eager as I was to begin my numerous projects in my new shop upon moving I had to complete some much needed set-up and maintenance first.  All of the light ballasts that were attached to the 14ft high ceiling were bad and I needed to install a storage platform to get all of my junk out of our new dining room.  So to kill two birds with one stone, I combined the projects and built this…….

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What is this you ask?  Simple, it is a ladder/scaffold/storage platform/lookout tower/elevated stage hybrid……..On casters.  Before I built this bad boy I knew that I would have to figure out a safe way to change the light ballasts so I quickly began to research rolling ladders and quickly realized that I was not able to spend the money for one at the time.  My next bit of research was done on scaffolding and I quickly found out that I would not be getting a scaffold either.  Lastly, I logged on to check out the price of 14 ft A frame ladders and started to sweat as I was running out of options and could not work in the dark.

After finding out I would blow my storage platform budget on an A frame ladder to change the ballasts a light bulb went off (my shop remained dark though).  I ran to my computer and googled giant wooden rolling platforms (not my exact search term) and to my surprise, nothing.  A few wooden scaffold builds were found on various sites and YouTube, but I could find no evidence of anyone being dumb enough to try and make an 8x8x10ft tall wooden platform roll.  So with no instruction or guidance from the world wide web of information I headed to the home improvement store to get the materials needed to make my dumb idea a dumb reality.

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A look at the platform structure underneath.

The platform build was a piece of cake, it is just an 8×8 platform framed with 2x6s with joists 16″ on center.  The legs are 4x6x8s and were physically tough to attach to the platform with no help and not being cemented or bolted for stability, but other than having to get creative when bolting the platform to them, it was not exactly brain-busting.

The mental strain came with trying to figure out how I would attach the heavy duty casters to the bottom of each 4×6.  I could not lag screw the casters to the bottom because the bolt pattern on the caster’s steel plate was larger than the bottom area of the 4x6s, not to mention I am certain that all the weight on the lag screws would only strip them out and split the wood quickly.  I needed a way to bolt the casters to something that could support the bottom of the 4×6 and then be bolted through the 4×6 posts.  Below was my solution.

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I went to my scrap metal pile and grabbed some 2×4 rectangle tubing and some 7 inch channel iron and went to work.  I cut the channel iron and welded two pieces of it together so that it fit snuggly around the bottom of each 4×6 then I drilled three bolt holes through each.  I then traced the caster bolt plate pattern onto the 2×4 rectangle tubing and drilled the bolt holes in the tubing.  I welded the channel to the top of the rectangular tubing, bolted the casters to the bottom, and installed my brackets onto each one of the 4x6s.

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I ran out of correct length bolts for the last bracket, that explains the eye bolt haha.

It has been a few years since I completed this build and I have plenty of junk piled up on my ladder/scaffold/platform, but it is holding up great.  I do not roll it around very often but every time I do it works great.  Changing the ballasts and bulbs at 14ft is a piece of cake when you have the comfort of a 64 square foot area to work on.

I am not suggesting that you attempt to recreate this build, but if you do or know someone that does here is some info and advice, I am not responsible or liable for any accidents, brace the crap out of it,  and please send me pictures when the build is complete.

I do suggest however, that if you are building a rolling  work bench, table, or  platform that is much closer to the ground, you check out these casters that I used for this project.  Each caster has its own brake and each individual caster is load rated for 1000lbs.  They have held up great and I consider them to be a steal at under $60 for all four.

For more product information, reviews, pricing, and specs on these casters click here. 

My ladder/scaffold/storage platform has served me very well and saved me money on having to both buy a ladder and build a storage platform in my shop.  I know that it is not beautiful, but it is super multi-functional, and that was the goal I was looking to achieve.  below are a few more pictures of the beast.  Thanks for reading.

Please be sure to like, comment, share on social media, and follow tool-school.com.

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Thanks again for checking out my site!

Jake with tool-school.com

DIY Home Air Conditioner Maintenance

If you are anything like me you find yourself getting sucked into a riveting infomercial from time to time.  No matter how useless the product may be to you, or how cheesy the pitch, you just cannot change the channel.  One of the classics that wasted my time on more than one occasion was the ad for the Ronco Showtime Rotisserie and BBQ Oven.  According to the product’s super enthusiastic pitch man, this rotisserie oven practically cooked supper for your family, your only role in the process was to “Set it, and forget it!”   The idea of setting it and forgetting it did not intrigue me in those days as a bachelor as it does now a father of three, soon to be four, youngsters, but would I really trust a heat-generating electrical appliance to behave unattended anyway?

Unfortunately many of us treat our homes as the infomercial pitch man encouraged us to treat his rotisserie oven, just “set it, and forget it”, when we should be tending to it as if we were deep frying a Thanksgiving turkey.  With so many components and systems in modern homes there are so many things that can malfunction and affect other systems in the home negatively.  As homeowners we tend to assume the best for our new appliances, hvac (heating, ventilation, and cooling) systems, structures, and additions, so much so that we leave many of these things unattended and uninspected until there is a noticeable reason to pay them any mind.  This article will discuss a few proactive approaches to home hvac system maintenance that can save you a ton of time and money in the future on reactive solutions.

Below are a few proactive measures that you can take to ensure that you get the most from your home cooling system for years to come.

  1. Outside Components

outside ac

Outside Compressor Unit

  • Routinely check for and remove debris from in and around the outside components of your hvac system
  • Rinse the fins of your outside unit with a garden hose at least twice per year.  Never pressure wash the unit as the strong water pressure could cause damage to the delicate aluminum fins.
  • Straighten bent fins using an a/c fin comb tool.
  • Check unit with an I beam level to ensure that it is level
  • Have unit inspected and serviced by a professional before the hot season when it will be in use

Inside Components

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Inside Coil, Blower, and Return

  • Change your air return filter at least once per month
  • Insulate drain lines to avoid water damage from drain line condensation
  • Install a drain line clean out port like the one pictured below and ensure that the line is not clogged at least once per hot weather season.  I have seen these lines get clogged to the point that water will overflow from the drain pan and flood the flooring of a home.  It is not pretty when it happens.  These lines can be cleaned out by using a wet/dry vac to suction out the obstruction.

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Believe it or not, these few simple maintenance practices can save you a bunch of time and headache in the future.  I actually had to replace a portion of my house’s subfloor due to water damage from condensation dripping onto it from the a/c condensation drain line.  Had the previous owners of my house taken the time to perform the routine maintenance discussed in this article I would be a few thousand dollars richer today.

Regardless of the age of your home’s hvac system I urge you to forgo the “set it and forget it” mentality.  Your home’s a/c system should be tended to like a pan of hot grease and not a slow cooker.  Remain attentive and proactive in the care of your hvac system and you will get the most from it with as little headache as possible in return.

Below are a few additional resources for the maintenance and care of your hvac system that are very helpful and informative.

Essential Maintenance for an A/C Unit

DIY A/C Maintenance and Repair

A/C and Refrigeration Repair Made Easy

Thank you very much for reading, please be sure to like, comment, share, and follow tool-school.com.  Have a great day!

Jake

 

 

Your House is a Deep Fryer, Not a Ronco Showtime Rotisserie

If you are anything like me you find yourself getting sucked into a riveting infomercial from time to time.  No matter how useless the product may be to you, or how cheesy the pitch, you just cannot change the channel.  One of the classics that wasted my time on more than one occasion was the ad for the Ronco Showtime Rotisserie and BBQ Oven.  According to the product’s super enthusiastic pitch man, this rotisserie oven practically cooked supper for your family, your only role in the process was to “Set it, and forget it!”   The idea of setting it and forgetting it did not intrigue me in those days as a bachelor as it does now a father of three, soon to be four, youngsters, but would I really trust a heat-generating electrical appliance to behave unattended anyway?

Unfortunately many of us treat our homes as the infomercial pitch man encouraged us to treat his rotisserie oven, just “set it, and forget it”, when we should be tending to it as if we were deep frying a Thanksgiving turkey.  With so many components and systems in modern homes there are so many things that can malfunction and affect other systems in the home negatively.  As homeowners we tend to assume the best for our new appliances, hvac (heating, ventilation, and cooling) systems, structures, and additions, so much so that we leave many of these things unattended and uninspected until there is a noticeable reason to pay them any mind.  This article will discuss a few proactive approaches to home hvac system maintenance that can save you a ton of time and money in the future on reactive solutions.

Below are a few proactive measures that you can take to ensure that you get the most from your home cooling system for years to come.

  1. Outside Components

outside ac

Outside Compressor Unit

  • Routinely check for and remove debris from in and around the outside components of your hvac system
  • Rinse the fins of your outside unit with a garden hose at least twice per year.  Never pressure wash the unit as the strong water pressure could cause damage to the delicate aluminum fins.
  • Straighten bent fins using an a/c fin comb tool.
  • Check unit with an I beam level to ensure that it is level
  • Have unit inspected and serviced by a professional before the hot season when it will be in use

Inside Components

DSCF6566

Inside Coil, Blower, and Return

  • Change your air return filter at least once per month
  • Insulate drain lines to avoid water damage from drain line condensation
  • Install a drain line clean out port like the one pictured below and ensure that the line is not clogged at least once per hot weather season.  I have seen these lines get clogged to the point that water will overflow from the drain pan and flood the flooring of a home.  It is not pretty when it happens.  These lines can be cleaned out by using a wet/dry vac to suction out the obstruction.

dscf6567.jpg

Believe it or not, these few simple maintenance practices can save you a bunch of time and headache in the future.  I actually had to replace a portion of my house’s subfloor due to water damage from condensation dripping onto it from the a/c condensation drain line.  Had the previous owners of my house taken the time to perform the routine maintenance discussed in this article I would be a few thousand dollars richer today.

Regardless of the age of your home’s hvac system I urge you to forgo the “set it and forget it” mentality.  Your home’s a/c system should be tended to like a pan of hot grease and not a slow cooker.  Remain attentive and proactive in the care of your hvac system and you will get the most from it with as little headache as possible in return.

Below are a few additional resources for the maintenance and care of your hvac system that are very helpful and informative.

Essential Maintenance for an A/C Unit

DIY A/C Maintenance and Repair

A/C and Refrigeration Repair Made Easy

Thank you very much for reading, please be sure to like, comment, share, and follow tool-school.com.  Have a great day!

Jake

 

 

How to Glue/Cement PVC Pipe

I apologize for my posts being somewhat PVC-centric lately, the stuff is just so cheap and versatile so it is hard to stay away from sometimes.  I am not attempting to insult anyone’s intelligence, but I wanted to post a quick video of how to properly join PVC pipe and fittings together using PVC primer and cement.

Step 1 – Check the fit of the components to be joined.

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Step 2 – Prime/Prep/Clean areas to be joined.

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Step 3 – Apply cement to the inside of both components being joined.

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Step 4 – Insert pipe into fitting and hold in place for about 5 seconds so that the cement/glue does not force pipe out of fitting.

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Step 5 – Allow 15 minutes cure time for handling and about 2 hours before putting the pipe into service.

Here is a video of the same process pictured above.

PVC cement/primer combo packs can be purchased on amazon for under $10 as shown in the following link.  Oatey PVC cement and primer pack.

Thank you for reading.  Please be sure to like, comment, share, and follow tool-school.com!  Have a great day.

Jake